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# HannaBox
The HannaBox is a Wifi enabled music player for toddlers and small children. It features an sd card reader, three buttons, a speaker up to 3 watts and an RFID reader. It is powered by a ESP32 microcontroller module.
## Microcontroller
We are using an ESP-WROOM-32 module. For the mp3 decoding we need a multicore CPU, be careful, there are some ESP32 with only one core.
![](images/ESP32-wroom-32-pinout.png)
## Pins
The plain number refers to the GPIO pin.
### Amplifier
MAX98357A I2S 3W DAC Class D Amplifier Module
![](images/amp.png)
SD / MODE
This pin is used for shutdown mode but is also used for setting which channel is output. It's a little confusing but essentially:
If SD is connected to ground directly (voltage is under 0.16V) then the amp is shut down
If the voltage on SD is between 0.16V and 0.77V then the output is (Left + Right)/2, that is the stereo average.
If the voltage on SD is between 0.77V and 1.4V then the output is just the Right channel
If the voltage on SD is higher than 1.4V then the output is the Left channel.
This is compounded by an internal 100K pulldown resistor on SD so you need to use a pullup resistor on SD to balance out the 100K internal pulldown.
For the breakout board, there's a 1Mohm resistor from SD to Vin which, when powering from 5V will give you the 'stereo average' output. If you want left or right channel only, or if you are powering from non-5V power, you may need to experiment with different resistors to get the desired voltage on SD
We use a MAX98357A I2S 3W DAC Class D Amplifier Module
```
26 -> DIN
@ -49,14 +33,15 @@ CLK -> 18 (D5)
MISO -> 19 (D6)
```
Or if a plain reader is used:
![Alt text](images/sd-card.png)
The pinout of a micro sd card is like this:
![Alt text](images/sd-card-pinout.png)
### RFID Reader
NFC RFID module RC522
For RFID, we use a standard module: NFC RFID module RC522
These are the connections:
```
SOA -> 32
@ -70,22 +55,16 @@ RST -> 33
```
#### RFID Chip Registers
Interrupt method was not working because it seems reading a card does not trigger one.
See https://arduino.stackexchange.com/a/76285 and https://github.com/miguelbalboa/rfid/blob/master/examples/MinimalInterrupt/MinimalInterrupt.ino
### Buttons
We use three buttons, preferably big and robust. They are grounded if closed, so normally high and pressed low.
```
Start / Stop -> 17 and GND
Wake up / Next -> 04 and GND
Previous -> 16 and GND
```
## Battery Voltage
The battery voltage is measured by the ADC of pin 35. A voltage divider halves the voltage so that the pin can not be overloaded (max 3.3V).
@ -106,17 +85,49 @@ Place these sounds in the folder `system` on the SD card:
sleep.mp3 will be played just before the timed shutdown, start.mp3 will be played if the box started and initialized successfully.
## TODOs
## Schematic without modules
This schematic uses the amplifier and sd card reader as discrete components instead of modules:
![alt text](images/schematic.png)
## Notes
ESP32-Wroom Pinout:
![esp32-wroom-32 pinout](images/ESP32-wroom-32-pinout.png)
### RFID Chip Registers
The interrupt method was not working because it seems reading a card does not trigger one.
See https://arduino.stackexchange.com/a/76285 and https://github.com/miguelbalboa/rfid/blob/master/examples/MinimalInterrupt/MinimalInterrupt.ino
### Charging circuit
https://ww1.microchip.com/downloads/en/AppNotes/01149c.pdf
MCP73837 ?
[Possible circuit](https://ww1.microchip.com/downloads/en/AppNotes/01149c.pdf)
Chip to use: MCP73837?
### Amplifier
#### SD / MODE
This pin is used for shutdown mode but is also used for setting which channel is output. It's a little confusing but essentially:
* If SD is connected to ground directly (voltage is under 0.16V) then the amp is shut down
* If the voltage on SD is between 0.16V and 0.77V then the output is (Left + Right)/2, that is the stereo average.
* If the voltage on SD is between 0.77V and 1.4V then the output is just the Right channel
* If the voltage on SD is higher than 1.4V then the output is the Left channel.
This is compounded by an internal 100K pulldown resistor on SD so you need to use a pullup resistor on SD to balance out the 100K internal pulldown.
For the breakout board, there's a 1Mohm resistor from SD to Vin which, when powering from 5V will give you the 'stereo average' output. If you want left or right channel only, or if you are powering from non-5V power, you may need to experiment with different resistors to get the desired voltage on SD
![](images/amp.png)
## Links
https://github.com/earlephilhower/ESP8266Audio
[Audio Library](https://github.com/earlephilhower/ESP8266Audio)
[Running two SPI devices at once](https://randomnerdtutorials.com/esp32-spi-communication-arduino/)

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@ -4,6 +4,14 @@
(paper "A4")
(title_block
(title "Hannabox")
(date "15.01.2024")
(rev "1")
(company "Stefan Ostermann")
(comment 1 "Für Hanna")
)
(lib_symbols
(symbol "Amplifier_Audio_modified:MAX98357" (pin_names (offset 1.016)) (in_bom yes) (on_board yes)
(property "Reference" "U" (at 1.27 13.97 0)